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Beyond the Scraps: Why I Design and Sew with Zero-Waste Patterns

The fashion industry’s staggering waste problem is a major concern, with textiles contributing significantly to overflowing landfills. The sheer volume of textile waste generated can feel overwhelming. While recognizing that individual sewing practices represent a very small fraction of this overall issue, many sewists, myself included, are drawn to zero-waste sewing as a tangible way to make a positive impact. It’s a way to feel more connected to the materials I use and to create with intention. But beyond the environmental aspect, there are so many other reasons why I choose to design and sew with zero-waste and minimal-waste patterns.

Zero-waste patterns from left to right: Pierce Shirt, Lettie Skirt, Eddie Smock

What is Zero-Waste Pattern Drafting?

Zero-waste pattern drafting and cutting considers fabric waste and fabric consumption from the beginning stages of the design process, with the goal of eliminating as much textile waste from the project as possible. The pattern pieces are interlocking, so less fabric is used and wasted. While achieving true zero-waste (accounting for thread ends, seam allowances, etc.) is nearly impossible, these techniques significantly reduce waste.

Zero-waste pattern layout of a button-up tunic

It’s important to understand that reducing waste in sewing can take many forms. Even with traditional patterns, careful layout (like “pattern Tetris”) and creative scrap utilization (for kids’ clothes, pocket linings, bias binding, patchwork, stuffing, etc.) are valuable practices.

However, zero-waste pattern drafting takes the guesswork out of efficient fabric use. The pattern is designed from the outset to minimize waste, eliminating the need to puzzle pieces together. Any remaining fabric is typically in easy-to-use rectangular shapes.

My Approach to Zero and Minimal-Waste:

Pattern designers’ definition of zero-waste varies, with many designs being based on the full width of a standard bolt of fabric. Within in my designs, the “required fabric” is the amount needed to create your selected size, not the entire width of the fabric. This process allows for a more comprehensive size range in my designs while reducing fabric consumption and waste. In most cases, you will have a few remaining rectangles of fabric after cutting out your pattern. These pieces can be saved and easily used for future projects, mending, color-blocked garments, patchwork, or quilts.

For me, prioritizing a wider size range and creating wearable garments is more important than rigidly adhering to using the entire fabric width. A garment that doesn’t fit or isn’t worn ultimately creates more waste. My goal is to always use less fabric than traditional patterns require.

Left: Jones Trousers shorts pattern hack pinned to the fabric and ready to cut out. Right: Jones Trouser shorts.

Why Do I Design Zero-Waste Patterns:

Beyond reducing my environmental impact, I’m drawn to zero-waste design for several key reasons: drafting directly to the fabric (no printing required), cost savings, reduction of fabric scraps, and the challenge of trying to figure out different ways to design a garment.

Drafting Directly to the Fabric: For me, drafting the pattern directly to the fabric is a huge benefit of zero-waste sewing patterns. Not having to print and assemble a pattern saves me a lot of time and resources. I can get to sewing faster because I’m not messing with piecing a PDF pattern together or tracing a pattern from a copyshop print. But, I know for many this feels like an overwhelming task because they are not familiar with the process or their brains don’t think in the same way that mine does. For this reason, I like to provide a printable version of the pattern layout when possible, and depending on the complexity of the design, printing the pattern layout is required.

Cost Savings: It’s a common misconception that zero-waste patterns require more fabric and therefore cost more. While some designers may work that way, my goal is to reduce fabric usage. Zero-waste pattern drafting prioritizes efficient fabric utilization, often requiring less fabric overall, especially for simpler designs. This is a major advantage, particularly when using expensive fabrics. Unlike traditional patterns with often generous fabric requirements (leaving you with excess even with efficient layouts), zero-waste patterns eliminate fabric guesswork.

Scrap Reduction: While there is no true zero-waste practice, the reduction of random scraps is a huge benefit for me. The majority of my fabric remnants and scraps are rectangles or squares. This makes them easier to store and easier to use for future projects. Fabric remnants and scraps can become a heavy burden to the maker. You need to have a place to keep them, you need to have time to sort and use them. If you don’t want to keep them, you have to figure out what to do with them – do you find someone who wants to use them, donate them to a school, recycle them, etc. All of this takes time and mental energy. Not having to engage in this is a huge benefit for me. While I still have scraps from seam trimming and thread ends, my overall scrap accumulation is much less when I use zero-waste patterns as compared to sewing a traditional pattern – even when I lay the pattern out efficiently.

Left: Scraps that remain from sewing a zero-waste top
Right: The off-cut from the original width of fabric

Creative Thinking: Zero-waste pattern cutting requires a different way of thinking about garment construction. It encourages creative problem-solving and can push you to learn new techniques and explore innovative design solutions. It’s a excellent way to stretch your sewing skills and expand your creative horizons. This process is a big bonus for me. I love the challenge of thinking about how something could come together in a different way. Introducing people to new ways of thinking about how a garment can come together is very rewarding.

My hope is that zero-waste patterns become a valuable tool in your sewing practice, enhancing your skills and creativity, rather than replacing your existing sewing practice. By exploring this alternative approach, you’ll expand your knowledge and skill set, gaining valuable insights that can be applied to all aspects of your sewing. While “zero-waste” may represent an ideal rather than a perfect reality, its core principles offer substantial benefits for both the environment and the sewist. From resource and cost efficiency to fostering creativity and easier scrap management, embracing minimal-waste and zero-waste patterns is a rewarding way to approach sewing.



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Zero Waste Gifts – Modified Sam Apron

I try to make some kind of Christmas gift for my family every year. Some years the gifts are more elaborate than others. Sometimes I have an idea well before Christmas, other years it feels more last minute. I’m sure if you have made handmade gifts you know this feeling well. And even though the official gift-giving season is over, for now, I thought I would talk a bit about the gifts that I made this year because really any time of year can be a time to give a handmade gift to a family member, a friend, or even yourself. Luckily, this year I managed to not only have an idea, but I had “plenty” of time to get it done. I say “plenty” because I did have lots of time to get the gifts done, but I still felt a bit of pressure – such is the nature of working in Santa’s workshop.

When Helen’s Closet released their pattern for the Sam Apron (free when you signup for their newsletter), I was hooked. For years I’ve been telling myself that I need to make myself a full apron – I had been sporadically wearing a half waist apron – and this was the perfect opportunity to finally get it done. I thought it would make the perfect gift for my family members as many are great home chefs and/or work in workshops where an apron would be readily used.

After reviewing the fabric requirements, I ordered some heavyweight linen hoping that I would be able to adjust the pattern to work with the width and yardage that I purchased. Since I was making aprons for a variety of people – different heights and sizes – I knew I needed to figure out a way that I could adjust the pattern so I won’t have a bunch of random pieces of leftover fabric. When I ordered the fabric I did not have a full plan yet, I was just hoping that I would be able to figure something out easily.

The pattern provides you with very helpful guidance on selecting a size. Because I was making these for people who were not standing in front of me, I needed to make some guesses. When selecting the sizes, I also wanted to take into account my fabric length and width so I would be able to maximize my fabric. Fortunately, I was able to divide the sizes of 6 individuals into 3 apron widths, i.e. 2 aprons at 31″ wide, 2 aprons at 33″ wise and 2 at 36″ wide. For the length, I decided to make them all the same by dividing the fabric width of 57″ in half and cutting the aprons out on the cross-grain. This allowed me to get 2 aprons for each width that I needed. This also meant that the aprons ended up being a bit short.

To solve this problem, I dug into my linen scrap collection with the idea of adding scrappy patchwork at the bottom of the aprons to make up for the missing length. Past me must have been planning for this because I found some already pieced-together linen that happened to be just about the sizes I needed. Needless to say, I was very excited about this find. It ended up being a huge time saver! I just sewed these patchwork strips at the bottom of the aprons and made the lengths different based on everyone’s height. This solved my length issue perfectly.

The next decision was to decide how to use the bib cutouts. I knew that I wanted to incorporate them into the apron somehow. For a bit, I thought of using them to lengthen the aprons, but that wasn’t going to work. Then I started playing around with various pocket ideas. The original pattern comes with ample pockets and I wanted to make sure the ones I made did too. In the end, I made a patch pocket out of the cutouts. I sewed the cutouts right-sides together, leaving a small opening so I could turn them right-side out. Once turned out and pressed, I had a nice lined patch pocket made for the apron offcuts. I sewed down the top edge and added a little indigo tag to each pocket.

I used more scrap linen for the top pocket and the towel loop – which by the way is an amazing addition to any apron! I also made it easier on myself and used twill tape for both the cutout finishing edge and the straps. I would have been able to piece enough scrap linen together to make the straps, but that would have increased my time spent by a lot.

In the end, I am very pleased with the outcome and so are the recipients. I even remember to wear mine while cooking – mostly! I would highly recommend the Sam Apron pattern – for yourself or as a gift. I enjoyed the process of taking a pattern and reimagining it as a zero-waste pattern. This one was simple and easy to do and I look forward to challenging myself more this year with this kind of work. I hope to share more of this in the coming months. If you have done the same, I would love to hear about it!

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Scrap Adventures Continue: Scrappy Pouf Edition

I finally managed to work on another scrap-busting project. I have seen Closet Core Patterns DIY Pouf floating around on Instagram, but I hadn’t given myself the push to try it out. I was hopeful that I would find ways to use some of my smaller scraps, as I had many plans for them. But as it typically goes, I have more ideas than time. I was also beginning to feel the weight of all my scraps. We live in a small house and I just don’t have the space to store unlimited amounts of little bits of fabric that –might– be able to be used someday.

I used the CIoset Core Pattern Pouf as a starting point. I’m not 100% sure why I didn’t just follow the pattern, but for some reason, I really wanted to try and make a square pouf. After reading the tutorial, I decided to take the elements of Heather’s pouf that I liked and make it my own. I liked the zipper so you could add more scraps as needed and so the pouf cover could be washed. I also liked the drawstring bag to hold the scraps. It’s not 100% necessary, but keeping all those little bits a little more contained seemed like a good idea.

I’d like to say that I had a full plan mapped out before I started, but that’s just not how I operate. I did have a general idea of how I wanted to make the pouf though, so I started to go through my larger scraps to find as much heavy-weight fabric as possible. I had a grey denim remnant, few pairs of old jeans, and some random pant legs. By laying out all the pieces that would work for the cover, I was able to come up with some dimensions to start with.

I knew I wanted a zipper with a drawstring bag inside to hold the scraps, but I didn’t want my zipper on the bottom because we have hardwood floors and I only had a metal zipper. I decided to put the zipper on one of the corners of the pouf. My zipper was just a bit shorter than the height I wanted to make the pouf so I had to add little fabric extensions to the ends of the zipper to make it work. You can see this detail in the photo below. You can also see how much more space there is to add more scraps!

The drawstring bag that I added will be helpful if I need to take off the cover, but my zipper opening is too small for it all to come out at once so I will still need to take the scraps out little by little. Oh well! At least I can wash it once someone around here spills something on it.

For the general design of the cover, I decided to go with a random layout that was dictated by the shapes of my scraps. At first, I thought about making a more geometric layout, but in the end, I just decided to go random. I was getting impatient with myself and I couldn’t decide on a more structured layout so I just got started and this is what I came up with. I’m pleased with the final layout, but I was hoping for a more square pouf. I realized after the fact that there is no extra structure to the sides of the pouf so no way to stop them from bulging out. I’m hoping that once I put more scraps in it will be a bit more square, but it’s not a big deal.

I didn’t manage to get as many process photos as I had hoped. I always have grand ideas of taking lots of process shots, but then I get to sewing and I forget. Or I only work on something for 10 minutes and it sits for a couple of days making it hard to remember and make the time for photos. But you can see that a little someone likes to play on it!

Have you made a scrap pouf? How did the process go for you? If you have any questions about the process I used please don’t hesitate to ask. I would love to help!

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Scrap Happy

Over the past couple of years I have collected a vast amount of scrap fabric; both from my own personal sewing and from small, sustainable clothing brands. I have big dreams for many of these bits, but I haven’t been putting the attention I need into using them. They are taking up space in our little house and I want to start actively using them, not just dreaming about the possibilities. When I originally began collecting these fabric scraps and cutoffs, my goal was to make various products to sell in my shop and at craft markets. Due to many factors, I have not been participating in markets and decided to shift the focus of my work. So now I have a ton of scraps and a long list of personal projects I want to work on.

At first, I had hoped to come up with some new and interesting ideas to use the scraps, but through my research, I have found tutorial after tutorial on how to make scrunchies and zipper pouches; nothing too new or exciting. I decided that I would like to approach my scrap projects from a different angle; not a tutorial, but more inspiration to get your scraps out and make something useful. My goal is to work on a scrap project at least once a month and document it. I’m excited about putting some direct focus into using these scraps as there some items I’m really looking forward to making.

My first project is a water bottle carrier. While taking a walk one evening, my partner mentioned that he had seen a water bottle carrier at the co-op made from parachute fabric. I instantly thought that I should make one for our walks. I am notorious for forgetting water when we head out on a walk. Sometimes we take a wagon to carry extra stuff, but many times we head out on a quick walk to the lake and we don’t want to bring the wagon along. And more often than not, I end up carrying my 3-year-old home on my shoulders so having to carry a water bottle also is something I just never want to do.

I received some upcycled cotton canvas from Summer at Tiger Owl and I have been hoarding it waiting for the right project. This water bottle carrier seemed like the perfect place to use some of it because it’s sturdy and I love the little speckles of color throughout the neutral canvas. I decided to make a simple, lined box bottom bag to the dimensions of the water bottle we use most. I added a pocket on the exterior just in case I don’t have pockets in my clothes that day and an adjustable strap.

I’m very pleased with the end product. It is so easy to throw this carrier over my shoulder and head outside. While I haven’t used it a ton yet, it seems like it will be easier for me to remember to bring along and much easier to adventure when I have both hands at the ready.

I’m looking forward to working my way through my scrap project list. This water bottle carrier was a nice challenge and distraction from the pattern that I am currently working on. I hope that making some dedicated time for personal, fun projects will give me some time to clear my brain and a chance to be extra creative. Do you have any scrap projects you are working on or dreaming about? I would love to hear about them!

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Growing Color: My First Dye Garden

Freshly planted marigolds

With the gardening season coming to a close, I want to take some time to look back on my first attempt at growing my own natural dyes. We have limited space and my thumb is not very green, so when I began thinking about planting a dye garden I knew I needed to keep it simple. I selected a couple dye plants based on the colors that I was hoping to achieve and how hardy they were.  I decided to start with marigolds, dyer’s coreopsis, and hopi black dye sunflowers. I purchased my marigolds at the nursery already started and I bought the dyer’s coreopsis and hopi black dye sunflower seeds from bedheadfiber.com.

Throughout the summer, with the help of my husband and kids, I was able to keep these flowers alive. We also grew some vegetables and the kids love picking fresh carrots and watching the plants grow and develop over the course of the season.

Every other evening we would pop the dyer’s coreopsis flower heads off the plant and strip the petals into a bowl. By the next day there would be a whole new crop of bright, yellow flowers to pick. The petals were left to dry out overnight and now I have a large jar of color just waiting to be used all winter. I also collected seeds from some of the flowers with hopes that next summer they will develop.

I collected the marigolds as they died and let them dry out as well. Next year I would love to make a marigold garland. This seems like a beautiful way to collect and let the flowers dry out. I would also like to try another variety of marigolds, but I’m undecided about which one yet.

As for the hopi black dye sunflowers, they were a bit slow to start and I wasn’t sure if they were going to produce any flowers. Sure enough they grew and grew and flowers began to emerge. They did not get as tall as I have seen and the heads were only about the size of both of my fist, but they were beautiful. Once the heads died, I cut them off the stalk and let them dry out a bit. Then I harvested the seeds into a bowl to let them further dry out. I haven’t done any experimenting with them yet, but I’m looking forward to seeing what colors can be achieved.

Once again, growing a garden has taught me to be more patient; to be mindful and intentional in the hopes of getting something that will serve me well in the future. I am very much looking forward to using all the color that we collected this summer throughout the winter. Next summer, I have hopes to add a couple more dye plants to our garden. I would love to try pin cushions, goldenrod, and indigo. I’m sure come April, when I’m ready to see green again, I will have a long list that I will need to edit back in order to fit it all in.

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Out and About

Happy Friday! It’s been a whirlwind of a week with little sleep. I have been doing a lots of knitting (see above walk with kiddos…having knitting will travel, right?) and planning for future dye projects, but don’t have much to share at the moment. Teething baby has left me with lots of nursing time and I have been reading and researching during much of that time. I’ve been coming across and collecting articles and links related to sustainability and the fashion industry. So I thought I would compile a list regularly for you to peruse at your leisure. I don’t want to limit this collection to sustainability and fashion, but also include natural dyeing, small business development, mindfulness, etc. If you find anything around the web that might be of interest please hit me up at emily@goldfinch.design.

  • Fabric made from wood – This sounds very interesting; especially the potential of a closed loop system. I wonder how it would take natural dyes?
  • Fast fashion = modern-day slavery – It’s so easy to look over and not think about and I know there are many layers and facets, but it’s something that needs to start being talked about more.
  • A sustainable vision for fast-fashion? – This article really breaks down the emergence of fast fashion and it’s environmental and social impacts. It discusses ways some of the fast fashion companies are attempting to reduce and improve these impacts.
  • Way to go Columbia – ReThreads: Clothing Recycling Program
  • EF Renew – A take-back program that uses damaged and unwanted Eileen Fisher and turns them into new garments.
  • More ways to avocado pits – This makes me wonder if you could still use them to dye with after making broth and/or if you will have pink soup.

Enjoy and I hope everyone has a good weekend!